DATA

AAS

A common infrastructure that gives every plant asset a standard digital identity and connects the data of every system

OVERVIEW

One standard format for information that differs with every asset

The Asset Administration Shell (AAS) is an international standard that gives each asset — equipment, part or product — a digital identity in a standard format.

BEFORE

Information that differs with every asset

Specifications sit in PDFs, signals in PLC tags, history in someone's spreadsheet. Every new system means agreeing on a format all over again.

spec_final.pdfPLC_TAG_0412history_owner(2).xlsxmanual_v3.docx

AAS

A digital identity in a standard format

Specifications, documents, condition and history go into standard submodels, so any system reads and writes them the same way.

SpecsSUDocumentsSUConditionSUHistorySU

WHY AAS

Why a standard is needed now

Integration work repeats, asset information is not reused, and the supply chain asks for a defined format.

  • An abstract image of lit signal lines running across dark equipment

    01Integration built again each time

    Every vendor and system has its own data format, so each connection means another interface and another mapping.

  • A hand holding up a card cut with the recycling symbol

    02Asset information that is not reused

    Replace a machine or extend a line and the specifications, documents and integration settings have to be assembled from scratch.

  • Someone working on a laptop beside printed reports and charts

    03A supply chain that asks for a format

    Customers and regulators expect product and equipment data in a defined format. Collecting documents by hand does not scale to that.

ROADMAP

Scattered data, one standard

Names and units that differ machine to machine are put into the AAS standard, so every system reads them the same way.

STEP 2 / 6
Foundation
  1. 01
    OTEquipment connectionSignals from PLCs, sensors and legacy machinesView page ›
This stage
  1. 02
    DATAData standardsAssets and data in one format with AAS
What it leads to
  1. 03
    DXDigital operationsProduction, quality, energy and work records in the systemView page ›
  2. 04
    AXAI decisionsPrediction and recommendation from the dataView page ›
  3. 05
    GXCarbon and energyEmissions accounting and reductionView page ›
  4. 06
    Physics AIFloor executionAI decisions carried into machines and robotsView page ›

KEY FEATURES

Six capabilities an AAS needs

Modelling the asset, filling it with values, making it findable and proving it holds to the specification are one piece of work.

AAS Capability

01 / 06

01

Asset modelling

Defines asset kinds and hierarchy, registering Type and Instance as separate things. Machines of the same model share one Type; each machine gets its own identifier as an Instance.

Management Scope

  • Asset hierarchy
  • Type · Instance
  • Unique identifiers
  • Model reuse
A blue-toned 3D model of a plant site, with data lines linking its buildings and equipment

Asset modelling

A physical asset becomes a digital model with a kind and a place in the hierarchy.

STRUCTURE

One shell per asset,submodels inside it

A standard shell wraps the real asset, and the submodels inside it hold the asset's information in named parts.

Real assetEquipment · Part · Product · Line
Asset Administration ShellGlobal identifier (IRI / IRDI)One shell per asset. It wraps the asset's information in a standard format and serves it to other systems.
STANDARD SUBMODELSStandard submodels that hold the asset's informationBecause the standard says what goes where, the reading side finds the same value in the same place even when the asset changes.
  1. 01Digital NameplateManufacturer, model, serial number and build date — the nameplate information that identifies the asset.
  2. 02Technical DataRatings, capacity, dimensions and performance, held as named technical properties.
  3. 03Handover DocumentationManuals, drawings, test reports and certificates, attached to the asset itself.
  4. 04MaintenanceService intervals, replacement parts and repair history — what accumulates while the asset runs.
  5. 05Energy · Carbon FootprintEnergy use and product carbon footprint as standard properties, ready to submit to the supply chain.
  6. 06Time Series DataOperating data as a standard time series, so analysis systems read it as it is.
  • DESIGNTypeThe design-stage definition. Assets of the same model share one Type AAS.
  • FIELDInstanceEach individual unit on the floor, carrying its own condition and history by serial number.

From handover to the supply chain, one set of asset data carries through

  • Workers discussing equipment over spread-out drawings

    Equipment handover

  • An illustration of freight moving between logistics hubs

    Supply chain exchange

  • A close-up of a precision machining head

    Predictive maintenance

  • Car bodies moving in a row down an assembly line

    Line expansion and reconfiguration

  • Plant equipment drawn as a glowing digital model

    Digital twin integration

  • Cylindrical battery cells standing side by side

    Regulation and certification

FAQ

Frequently asked questions

  • What is AAS?
  • Do we have to re-enter existing PLC and MES data?
  • How do other systems read AAS data?
  • Can we submit in the format customers and regulators require?
  • If we replace equipment or add a line, do we start over?

CONNECT THE NEXT

Connected solutions

The solutions that take the data AAS organises and carry it on.

See all solutions →

START WITH YOUR FACTORY

Start with your factory's own challenges

Check where you stand with the AX readiness check first, then carry on to a consultation.

Request a consultation